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Custom SECC Sheet Metal Mounting Plate for Patrol Robot Transmission Modules - China Suppliers & Factory Solutions
Patrol robots transmission module mounting plate is specifically designed to secure the transmission module. It is manufactured using SECC material via a stamping process.
This stamped mounting plate effectively resolves issues associated with the robot's transmission module, such as cumbersome assembly procedures and high iteration costs. A reliable and stable transmission module directly determines the robot's operational endurance and overall operational reliability.
Product Specifications
| Product Size | 105*70*80mm | Expand Size | 194.6*116.1*1.5mm |
|---|---|---|---|
| Material | SECC | Material Thickness | 1.5mm |
| Product Weight | 130.8g | Processing Difficulty | Simple |
| Size Tolerance | ±0.01mm | Angle Tolerance | ±0.3° |
Manufacturing Process
| Serial Number | Process | Equipment / Tonnage | Process Description & Precautions |
|---|---|---|---|
| 1 | Progressive Blanking | 160 Tons | Product outline and locating holes are punched in one operation to ensure dimensional accuracy and controlled burr height. |
| 2 | Piercing & Forming | 160 Tons | Functional holes and partial forming features are completed in the same stage. Tool alignment and punch precision are critical. |
| 3 | Tapping | M3 x 2 | Two threaded holes are tapped. Thread quality and hole tolerance are controlled within ±0.01 mm. |
| 4 | L-Bending | 200 Tons | Main bending process forms the bracket profile. Bending angle and springback are carefully monitored. |
| 5 | Final Forming | 200 Tons | Secondary bending and shape correction are performed to meet final geometry requirements. |
| 6 | PEM Fastener Insertion | Auxiliary Process | Press-fit nuts or studs are installed according to assembly requirements. |
| 7 | Surface Cleaning | Auxiliary Process | Degreasing and cleaning remove oil, dust, and stamping residue before inspection. |
| 8 | Quality Inspection | Auxiliary Process | Full inspection of dimensions, thread quality, bend angle, and surface appearance. Nonconforming parts are removed. |
| 9 | Packaging | Auxiliary Process | Custom protective packaging is used to prevent scratches and deformation during transport. |
Why Choose Us?
Rapid Delivery, Guaranteed Production Capacity
Backed by a professional production team of over 500 members, with scheduling and coordination expertly managed by our mechanical engineers.
Precision-Fit Assembly
Components feature multiple pre-drilled holes and tapped threads, ensuring perfect compatibility with robotic transmission structures—eliminating the need for secondary processing and allowing for immediate, plug-and-play installation.
Batch Customization
We employ a large-scale customized production model. This enables rapid iteration of product structures, effectively minimizing the costs associated with batch updates and helping you maintain a competitive edge in the robotics market.
Dedicated 1-on-1 Engineering Support
From design reviews and mass production oversight to after-sales support, a dedicated engineer provides personalized, one-on-one service throughout the entire process—ensuring consistent, controllable quality at every stage and nipping potential risks in the bud.
High-Strength, Corrosion-Resistant Structure
Our components boast superior tensile strength, enhanced by specialized anti-corrosion surface treatments. Combining moderate hardness with excellent toughness, they ensure stable operation in complex outdoor environments—withstanding the multiple challenges posed by temperature fluctuations and vibration.
Precision Stamping Process: High Dimensional Consistency
Leveraging advanced metal stamping technology, we achieve exceptional dimensional consistency. Our inspection capabilities reach a precision of 0.01 inches, ensuring stable tolerances across every production batch.
Factory Display
Stamping Mold
Stamping Machining
Dimension Testing
6m Bending Machine
Raw Material Steel Coil
Seamless Square Pipe Warehouse
Laser Tube Cutting Machine
Auxiliary Gas Storage Equipment
MTC Material Test Certificated
LVMA specializes in custom robot metal mounting plates by precision metal stamping and sheet metal fabrication. We produce structural frames, brackets, housings, and other durable components for robotics applications. Supported by advanced equipment, strict quality control, and fast turnaround, LVMA delivers reliable stamped parts with accurate tolerances and consistent finishes.
From prototypes to mass production, our scalable manufacturing solutions serve automation, medical robotics, aerospace, and consumer electronics industries worldwide.
Frequently Asked Questions
Q
What material is the patrol robot transmission module mounting plate made of?
The mounting plate is manufactured using SECC (Steel, Electrolytic, Cold-rolled, Coil) material with a thickness of 1.5mm. SECC offers excellent corrosion resistance, good formability, and stable mechanical properties, making it ideal for robotic structural components that require durability in complex operating environments.
Q
What is the dimensional tolerance of the mounting plate?
The size tolerance is controlled within ±0.01mm and the angle tolerance is ±0.3°. These tight tolerances are maintained through our precision stamping process and rigorous quality inspection procedures, ensuring consistent fitment across every production batch.
Q
Can the mounting plate be customized for different robot models or transmission structures?
Yes. We support batch customization using a large-scale customized production model. Our engineering team can rapidly iterate on product structures based on your specific assembly requirements, minimizing update costs and turnaround time. Please contact us with your drawings or specifications for a tailored solution.
Q
What manufacturing processes are involved in producing this mounting plate?
The production process includes 9 key steps: Progressive Blanking, Piercing & Forming, Tapping (M3 x 2), L-Bending, Final Forming, PEM Fastener Insertion, Surface Cleaning, Quality Inspection, and Packaging. Each stage is carefully controlled to ensure dimensional accuracy, surface quality, and structural integrity.
Q
Does the mounting plate require secondary processing before installation?
No secondary processing is required. The components come with multiple pre-drilled holes and tapped threads (M3 x 2) that are fully compatible with robotic transmission structures, enabling immediate plug-and-play installation and significantly reducing assembly time and labor costs.
Q
Is the mounting plate suitable for outdoor patrol robot applications?
Yes. The SECC material combined with specialized anti-corrosion surface treatments provides superior tensile strength and excellent resistance to environmental factors. The mounting plate is designed to maintain stable performance under challenging outdoor conditions, including temperature fluctuations, humidity, and continuous vibration typical of patrol robot operations.
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